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【新型HGL924印刷模切開槽粘箱聯動線】 固定單元4.0:質量與靈活性兼具

發布時間:2018-05-28 來源:企業新聞

Over the last few years, the technology applied to casemakers has changed considerably. Users are increasingly opting for machines that can perform highly sophisticated jobs, and as a result the casemaker has transformed from a simple centre of production for large volumes of standard packagings to an operations centre with extreme flexibility that can cover a much wider range of products compared to just a few years ago.

過去幾年,應用於印刷模切開槽粘箱聯動線的技術發生了巨大的變化。越來越多的用戶選擇可以進行複雜工作的機器。因此,與幾年前相比,印刷模切開槽粘箱聯動線已經從進行大批量標準生產的單一生產中心轉變成靈活性極高的運營中心,可以覆蓋更廣的產品範圍。

These days, the characteristics most commonly required of a machine include:

Capacity to process increasingly lighter weight papers without altering their mechanical characteristics.

Capacity to produce short, medium and long print runs; this implies minimum time for machine preparation and very high speed processing.

Possibility of quickly performing printing processes ranging from very simple to highly sophisticated, using lower quality papers up to coated papers.

Increasingly more die-cut and totally die-cut boxes.

Fold quality that allows the boxes to be used in automated packaging lines.

目前,用戶對機器的普遍要求包括:

可以在不改變機械特點的情況下加工越來越輕質的紙板;

可以生產短、中、長訂單,這就要求機器的換單時間短、運行速度快;

無論是簡單印刷還是精美印刷,普通紙板還是塗布紙,都可以快速高效地完成印刷;

模切需求更多,有些紙箱甚至是完模切;

折疊質量高,紙盒可直接通過全自動包裝生產線。

Incorporating all these features in a single machine is not easy. Many companies equipped with traditional plants have to rely on more than one line to cover all the operations, or else they accept that some of the processes will have a low productivity.

以上所有的這些特點集成在一台機器需上是不容易的。很多傳統工廠需要多條生產線來滿足這些要求,否則就隻能接受某一過程生產效率低下的結果。

With the HGL 924, EDF Europe has designed a machine that meets all requirements for a system that combines flexibility, quality and productivity.

而EDF歐洲設計的HGL924滿足了以上所有要求,兼具靈活性、高質量和高生產效率。

The no-crush feeding unit has no rollers for crushing the cardboard, so lightweight papers can be processed without crushing the corrugation and also without affecting the stacking characteristics of the packagings produced.

無擠壓送紙單元中沒有安裝任何的輥來擠壓紙板,所以質量較輕的紙板不會被擠壓掉瓦楞紋,也不會影響紙板的堆疊效果。

The printing unit is a high-quality graphics line inserted into a casemaker, i.e. fixed units. It prints from the bottom totally via servomotors. This geometry makes it possible to make quick changes to normal processes with a small print run and to perform high-definition polychromies. 

印刷單元是聯動線中的固定單元,伺服電機驅動,下印式機器,印刷像素高。這種設計可以保證快速換單和高分辨率的印刷質量。

The anilox of each colour can be rapidly changed to adapt to paper types; this option is installable at any time, even after the machine has been in operation for many years. The line is also set up for installation of dryers of the most common types and brands used in the sector.

每種顏色的網紋輥可以快速更換以適應紙張的類型。這一選項功能可以在任何時候安裝,甚至可以在機器運行多年之後安裝。這個單元還可以安裝業內最常見的品牌和型號的幹燥設備。

Producing die-cut cardboard boxes has never been easy in casemaker lines because trim ejection is always problematic and interferes with the fold.

用印刷模切開槽粘箱聯動線生產模切紙板箱一直都不容易,因為邊角廢料排出一直是個難題,也會影響到折疊單元。

 To solve this problem, EDF has developed a cleaner unit to be positioned between the die-cutter unit and the fold. This unit also allows quick and easy access to the die cutter cylinder so that die changes can be carried out in a few minutes thanks to the now universally recognised Serrapid quick lock system.

為了解決這個問題,EDF開發了一個清廢單元,放置在模切單元和折疊單元之間。這款清廢單元可以允許快速方便的進入模切單元進行模板更換,所以如果使用大眾認可的塞拉快速鎖板係統,模切板的更換可以在幾分鍾之內完成。

Another advantage in producing the die-cut boxes is that the machine prints from the correct side: from the bottom. Die-cutting is performed from the top and the trim is expelled downwards by the ejection rubbers of the die.

生產模切紙箱的另一個優勢來自於下印式印刷機本身。模切是從上部完成的,廢料是從下部通過模切板上的橡膠排出。

A solid vacuum fold with automatic adjustment of all parameters according to the type of cardboard and a counter ejector with stacking from the top complete the system.

真空折疊單元可以根據紙板的類型自動調節所有參數,再加上上堆式的計數推出單元,整個係統就完整了。

The fold and the counter ejector can also transport the flat product only printed or die cut. The result is a highly versatile and productive line.

折疊單元和計數推出單元也可以收集隻做印刷或者模切的不折疊紙板。這條生產線靈活多變、生產效率高  。

Because the 4.0 is not only a law but also a requirement of production, all EDF machines are set up for this technology. They can also be equipped with automated peripherals totally interconnected with the production line to ensure quick, error-free activation since the same data does not have to be input on different operator panels along the line.

4.0不僅僅是一種定律,還是一個生產的要求,EDF所有機器都是為此而設計。EDF的機器可配備自動化周邊設備,完全無縫連接,保證快速、準確無誤的生產,因為生產數據相同,無需輸入到另一個操作麵板上。

For the last two years, EDF Europe (Dong Fang Group) has been conducting research in their R&D centre in Treviso where the most high-tech machines are undergoing development on behalf of the group. The results have been notable, starting from the new casemaker 821, the vacuum stacker for the rotary die cutter and last, the new casemaker HGL 924, which has attracted interest on the part of customers around the world. Following installation of the prototype in the Milan area new orders are being placed and further projects are in the evalsuation phase.

過去兩年,東方集團旗下的EDF歐洲公司一直代表集團在Treviso的研發中心進行技術含量最高的機器研發。從新的印刷模切開槽粘箱聯動線821開始,到與圓壓圓模切機相連的真空堆疊機,再到現在的HGL924,EDF研發成果顯著。HGL924引起了世界各地客戶的興趣,樣機在米蘭展出之後,EDF不斷接到新訂單。

Other innovations from EDF are on the way. In the coming months the Ghuanzhou-Bologna-Treviso axis will be sure to surprise us again.

EDF還在進行其他研發創新。幾個月後的廣州——博洛尼亞——Treviso的項目肯定會給AG娱乐帶來驚喜。

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